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Services: From Lab Concept to Line Commercialization
Services: From Lab Concept to Line Commercialization
As an engineering partner to OEMs and TIER1 companies, USP3D designs, develops, and manufactures motor components tailored to customer-specific requirements. Early involvement of the USP3D R&D team ensures seamless product and process development. Our state-of-the-art chain tools enable comprehensive studies and sample production, accelerating innovation and reducing time-to-market.
USP3D follows a "Lab Concept to Line Commercialization" approach, ensuring a structured and efficient development process:
Co-Engineering R&D and Feasibility Validation
Custom E-Motor Prototyping
Electromechanical Assembly Services
Test Cycles & Quality Confirmation
Our goal is to deliver optimized products and innovative solutions that precisely meet our customer needs.
Co-Engineering R&D and Feasibility Validation
Co-Engineering R&D and Feasibility Validation
Joint design and optimization with customers to align with performance and manufacturing goals, supported by technical validation to assess manufacturability and performance.
Design and Optimization of Electrical Machines
Multi-disciplinary design optimization of full E-motors
Optimal balance between losses, weight, and cost.
Higher power density (above 25 kW/kg).
Material tradeoff and selection of best-in-class solutions.
Free shape optimization of windings at stranded level.
Unmatched efficiency for radial and axial flux machines.
Custom E-Motor Prototyping
Custom E-Motor Prototyping
From rapid prototyping of lightweight 3D printed aluminum windings with integrated thermal management to scalable production of full electric motors, we offer end-to-end solutions tailored to performance and manufacturability needs.
We Design, Optimize, and Select Best-in-Class Solutions
We Design, Optimize, and Select Best-in-Class Solutions
Hybrid Coils Optimized for WLTP Cycle and Thermal Uniformity
Hybrid Coils Optimized for WLTP Cycle and Thermal Uniformity
Electromechanical Assembly Services
Electromechanical Assembly Services
USP3D is a best-in-class manufacturer of high-quality end-item electromechanical assemblies, offering full integration of our additively-manufactured windings, electrical insulation, and integration technologies. By vertically integrating our capabilities, we consistently deliver full E-motor prototypes that lower costs and shorten lead times for even the most complex applications.
Full E-Motor Assembly
From winding integration and cooling optimization to housing, connectors, and mechanical interfaces—USP3D offers turn-key assembly solutions for prototype and production-scale electric motors.
Refurbishment and ReManufacture
We help customers extend product lifecycles by refurbishing or re-manufacturing components and assemblies to original or improved specifications, reducing waste and enhancing sustainability.
Testing and Quality Assurance
Testing and Quality Assurance
Test Cycles & Quality Confirmation – Functional testing to ensure compliance with industry standards.
Validated Key Data
Electric Test: AC High Frequency Losses
Core Loss Separation and Magnetic Material Characterization
Efficiency Map and Field-Weakening Test
Insulation Quality: Partial discharge inception voltages (PDIV Test)
Endurance test and Lifetime assessment
Custom Thermal Tests
Testing Heat Evacuation at Rated Conditions
Explore more info on our Tech-Blog:
Tech-Blog
Let us know how we can help you:
info@usp3d.be
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